Blunt tip obturator

ABSTRACT

A surgical obturator comprising an elongate shaft extending along an axis between a proximal end and a distal end includes a bladeless tip disposed at the distal end of the shaft. The tip has a blunt point and a pair of shorter side surfaces separated by a relatively longer pair of opposing surfaces to form in radial cross-section a geometric shape that has a longer length and relatively narrower width. The side surfaces and opposing surfaces terminate in end surfaces located proximally from the blunt point. The end surfaces extend radially outwardly from opposite locations of the outer surface. A conical surface facilitates initial insertion of the obturator and the geometric shape facilitates separation of consecutive layers of muscle tissue having fibers oriented in different directions and provides proper alignment of the tip between the layers of muscle.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No.14/082,558 filed on Nov. 18, 2013 now U.S. Pat. No. 9,545,248 which is acontinuation of U.S. patent application Ser. No. 13/411,244 filed onMar. 2, 2012, now U.S. Pat. No. 8,608,768, which is a continuation ofU.S. patent application Ser. No. 12/836,023 filed on Jul. 14, 2010, nowU.S. Pat. No. 8,152,828, which is a continuation of U.S. patentapplication Ser. No. 10/514,313, now U.S. Pat. No. 7,758,603, whichentered the U.S. National Phase on Nov. 12, 2004 from InternationalApplication No. PCT/2003/014924, filed May 13, 2003, which published inEnglish as International Patent Publication WO 2003/096879 A3, whichclaims the benefit of U.S. Provisional Patent Application No.60/381,469, filed May 16, 2002; the disclosures of all of theseapplications and patents are incorporated by reference in theirentireties herein.

FIELD OF THE INVENTION

This invention generally relates to trocar systems including obturatorsand, more specifically, to blunt cone tip obturators.

BACKGROUND

Trocar systems have been of particular advantage in facilitating lessinvasive surgery across a body wall and within a body cavity. This isparticularly true in the case of the abdominal surgery where trocarshave provided working channels across the abdominal wall to facilitatethe use of instruments within the abdominal cavity.

The trocar systems of the past typically include a cannula, whichdefines the working channel, and an obturator which is used to place thecannula across the abdominal wall. The obturator is inserted into theworking channel of the cannula and then pushed through the abdominalwall with a penetration force of sufficient magnitude to result inpenetration of the abdominal wall. Once the cannula is in place, theobturator can be removed.

In the past, obturators have been developed with an intent to provide areduction in the force required for penetration. Sharp blades havetypically been used to enable the obturator to cut its way through theabdominal wall. While the blades have facilitated a reduced penetrationforce, they have been of particular concern once the abdominal wall hasbeen penetrated. Within the abdominal cavity, there are organs whichneed to be protected against any puncture by an obturator.

In some cases, shields have been provided with the obturators in orderto sense penetration of the abdominal wall and immediately shield thesharp blades. These shielding systems have been very complex, haverequired a large amount of time to deploy, and have generally beenineffective in protecting the organs against the sharp blades.

Blunt-tip obturators have been contemplated with both symmetrical andasymmetrical designs. While the blunt tip tends to inhibit damage tointerior organs, it also tends to increase the penetration forceassociated with the obturator. Thus, there is a need in the art for animproved bladeless obturator that reduces the force required to placethe obturator across the abdominal wall.

SUMMARY

In accordance with the present invention, a blunt tip obturator similarto that described in international application No. PCT/US02/06759further including a cone at its distal tip is disclosed withcharacteristics that reduce the force required to penetrate theabdominal wall. The addition of the cone also reduces the tendency forthe abdominal wall and the peritoneum to deflect or “tent” duringinsertion of the obturator. The blunt cone tip obturator of theinvention penetrates and twists radially from a distal end to a proximalend of the tip. The blunt cone tip obturator facilitates insertion witha reduced penetration force as the user moves the tip back and forthradially while applying an axial penetration force. The blunt cone tipobturator can be directed and inserted between the fibers and thenrotated to provide increased penetration and fiber separation.

These and other features and advantages of the invention will becomemore apparent with a discussion of preferred embodiments in reference tothe associated drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 illustrates a side view of a trocar system including a cannulawith associated valve housing, and an obturator with a blunt cone tipextending through the working channel of the cannula to facilitateplacement across the abdominal wall according to the present invention;

FIG. 1A illustrates a side sectional view taken along line 1A-1A of ofthe trocar system FIG. 1 according to the present invention;

FIG. 2 is a side elevation view of the blunt cone tip of a preferredembodiment of the invention;

FIG. 3 is a side elevation view of the blunt cone tip taken along line3-3 of FIG. 2 according to the present invention;

FIG. 4 is an end view taken along line 4-4 of the blunt cone tip of FIG.2 according to the present invention;

FIG. 5 is a radial cross-section view taken along line 5-5 of the bluntcone tip of FIG. 2 according to the present invention;

FIG. 6 is a radial cross-section view taken along line 6-6 of the bluntcone tip of FIG. 2 according to the present invention;

FIG. 7 is a radial cross-section view taken along line 7-7 of the bluntcone tip of FIG. 2 according to the present invention;

FIG. 8 is a radial cross-section view taken along line 8-8 of the bluntcone tip of FIG. 2 according to the present invention;

FIG. 9 is a radial cross-section view taken along line 9-9 of the bluntcone tip of FIG. 2 according to the present invention; and

FIG. 10 is a schematic view illustrating each of the FIGS. 4-9super-imposed to facilitate an understanding of the blunt cone tip andits twisted configuration according to the present invention.

DETAILED DESCRIPTION OF THE INVENTION

A trocar system is illustrated in FIGS. 1 and 1A and is designated byreference numeral 10. This system includes a cannula 12, defining aworking channel 14, and a valve housing 16. The system 10 also includesan obturator 18 having a shaft 21 extending along an axis 23. A handle25 is disposed at a proximal end of the shaft at 21 while a blunt conetip 27 is disposed at a distal end of the shaft 21. The shaft 21 of theobturator 18 is sized and configured for disposition within the workingchannel 14 of the cannula 12. With this disposition, the obturator 18can be directed to penetrate a body wall such as the abdominal wall toprovide the cannula 12 with access across the wall and into a bodycavity, such as the peritoneal or abdominal cavity. The blunt cone tip27 serves to direct the obturator 18 through the abdominal wall and theperitoneum, and can be removed with the obturator 18 once the cannula 12is operatively disposed with the working channel 14 extending into theabdominal cavity.

In order to facilitate penetration of the abdominal wall by the trocarsystem 10, a penetration force, represented by an arrow 34, is typicallyapplied along the axis 23. It can be appreciated that the force requiredto penetrate the abdominal wall drops significantly once the wall ispenetrated. Further application of the force 34, even for an instant oftime, can result in injury to organs within the cavity. Where theobturators of the past have included blades facilitating penetration ofthe abdominal wall, these blades have been particularly threatening anddetrimental to the interior organs.

Consequently, in accordance with the present invention, the tip 27 isprovided with a blunt cone configuration. Blunt tips have been used inthe past to reduce any potential for damage to interior organs. However,these blunt tips have increased the amount of force 34 required forpenetration of the abdominal wall. The blunt cone tip 27 of the presentinvention takes into account the anatomical configuration of theabdominal wall with an improved structural design and method ofinsertion.

To fully appreciate these aspects of this invention, it is helpful toinitially discuss the anatomy associated with the abdominal wall. Theabdominal wall typically includes a skin layer and a series of musclelayers. The muscle layers are each defined by muscle fibers that extendgenerally parallel to each other in a direction that is different foreach of the layers. For example, fibers of a first muscle layer and asecond muscle layer may extend in directions that are 45 degrees off ofeach other.

Having noted the directional nature of the muscle fibers, it can beappreciated that such a structure is most easily penetrated by anobturator having a blunt cone tip. The blunt cone tip also has arectangular and twisted configuration so as to provide better movementbetween the muscle layers. That is, the blunt cone tip is capable ofbeing moved generally parallel to and between the fibers associated witha particular muscle layer. As a result, the obturator of the presentinvention reduces the penetration force 34 required to push theobturator 18 through a particular layer.

As described earlier, the fibers of the muscle layers may be oriented atdifferent angles to each other such that proper alignment of the tip 27for penetration of one layer may not necessarily result in properalignment for penetration of the next layer. For at least this reason,the obturator 18 has a blunt cone tip 27 to direct the obturator 18through the different layers and a rectangular configuration that istwisted slightly so that penetration of a first layer begins to rotatethe distal end of the blunt cone tip 27 into proper orientation forpenetration of the next layer.

The twisted configuration of the blunt cone tip 27 also causes the bluntcone tip 27 to function with the mechanical advantage of a screw thread.With this configuration, a preferred method of placement requires thatthe user grip the handle 25 of the obturator 18 and twist it about theaxis 23. This twisting motion in combination with the screwconfiguration of the blunt cone tip 27 converts radial movement intoforward movement along the axis 23. Thus, the user applies both aforwardly directed force as well as a radial force to move the trocarsystem 10 in a forward direction. Since all of the force supplied by theuser is not directed axially along the arrow 34, this concept avoids thetendency of prior trocar systems to jump forward upon penetration of theabdominal wall.

The twisted configuration of the blunt cone tip 27 is most apparent inthe side elevation views of FIGS. 2 and 3. In this embodiment, the bluntcone tip 27 comprises generally of eight surfaces: two opposing surfaces50 and 52, separated by two side surfaces 54 and 56, two end surfaces 58and 59, a conical surface 60 formed in surfaces 50 and 52 around axis 23and extending beyond end surfaces 58 and 59, and a blunt surface 62. Aplane drawn through the axis 23 would show the tip 27 to be composed oftwo symmetrical halves.

The surfaces 50 and 52, side surfaces 54 and 56, and conical surface 60generally define the cross section of the blunt cone tip 27 from bluntsurface 62 to proximal end 61. This configuration can best beappreciated with reference to the cross section views of FIGS. 4-9. InFIG. 4, the distal end of the blunt cone tip 27 is shown with a circle64 having the smallest circular area and a rectangle 63 having thegreatest length-to-width ratio. The rectangle 63 has a twisted, S-shapedconfiguration at end surfaces 58 and 59.

As views are taken along progressive proximal cross sections, it can beseen that the circle 64 becomes larger and the rectangle 63 becomes lesstwisted, and the width increases relative to the length of the rectangle63. The spiral nature of the blunt cone tip 27 is also apparent as thecircle 64 and rectangle 63 move counterclockwise around the axis 23.This is perhaps best appreciated in a comparison of the circle 64 andthe rectangle 63 in FIG. 6 relative to that in FIG. 5. With progressiveproximal positions, the circle 64 begins to expand with increasingcircular area and the rectangle 63 begins to widen with a reduction inthe ratio of length to width. The long sides of the rectangle 63 alsotend to become more arcuate as they approach a more roundedconfiguration most apparent in FIGS. 8 and 9. That is, the circle 64 andthe rounded rectangle 63 become more concentric with progressiveproximal positions. Furthermore, the circle 64 expands at a lesser ratethan the rectangle 63, which eventually absorbs the circle 64 as shownin FIGS. 8 and 9. In these figures, it will also be apparent that therotation of the rectangle 63 reaches a most counterclockwise positionand then begins to move clockwise. This is best illustrated in FIGS.7-9. This back and forth rotation results from the configuration of theside surfaces 54 and 56, which in general are U-shaped as bestillustrated in FIGS. 2 and 3.

The ratio of the length to width of the rectangle 63 is dependent on theconfiguration of the side surfaces 54 and 56, which define the shortsides of the rectangle 63 as well as the configuration of the surfaces50 and 52, which define the long sides of the rectangle 63. Again withreference to FIGS. 2 and 3, it can be seen that the side surfaces 54 and56 are most narrow at the end surfaces 58 and 59. As the side surfaces54 and 56 extend proximally, they reach a maximum width near the pointof the most counterclockwise rotation, shown generally in FIG. 8, andthen reduce in width as they approach the proximal end 61. Along thissame distal to proximal path, the surfaces 50 and 52 transition from agenerally flat configuration at the end surfaces 58 and 59 to agenerally rounded configuration at the proximal end 61.

In the progressive views of FIGS. 5-7, the circle 64 is furtherdesignated with a lower case letter a, b or c, respectively; similarly,the rectangle 63 is further designated with a lower case letter a, b, c,d or e, respectively, in FIGS. 5-9. In FIG. 10, the circles 64, 64 a-64c and the rectangles 63, 63 a-63 e are superimposed on the axis 23 toshow their relative sizes, shapes and angular orientations.

A preferred method of operating the trocar system 10 benefitssignificantly from this preferred shape of the blunt cone tip 27. With aconical configuration at the distal point and a rectangularconfiguration at a distal portion of the tip, the tip 27 appears muchlike a flathead screwdriver having a cone at its tip. Specifically, theblunt tip includes a conical structure extending outward from the endsurfaces 58 and 59 that serves to direct the obturator through theabdominal wall and peritoneum. The cone tip has a radius ofapproximately 0.025″. The incorporation of the cone onto the rectangularconfiguration reduces the insertion force required to traverse theabdominal wall. An advantage of the obturator of the invention is itprovides a safer and more controlled entry of the abdominal cavity.

It is preferable that the lengths of the end surfaces 58 and 59 arealigned parallel with the fibers of each muscle layer. With this shape,the blunt cone tip can be used to locate or pinpoint a desired locationand penetrate the abdominal wall. A simple back and forth twistingmotion of the blunt cone tip tends to separate the fibers along naturallines of separation, opening the muscle layer to accept the largerdiameter of the cannula 12. By the time the first layer is substantiallypenetrated, the conical and twisted configuration of the blunt cone tip27 directs and turns the rectangle 63 more into a parallel alignmentwith fibers in the next layer. Again, the blunt cone tip facilitatespenetration, and the twisting or dithering motion facilitates an easyseparation of the fibers requiring a significantly reduced penetrationand insertion force along the arrow 34.

It should be further noted that the blunt cone tip 27 is bladeless andatraumatic to organs and bowel within the peritoneal or abdominalcavity. The blunt cone tip 27 also minimizes tenting of the peritoneumand allows for a safe entry. The device is typically used in conjunctionwith the cannula 12 to create an initial entryway into the peritonealcavity. The obturator 18 is first inserted through the valve housing 16and into the cannula 12. The entire trocar system 10 is then insertedthrough the abdominal wall and into the peritoneal cavity. Once thecannula 12 is properly placed, the obturator 18 can be removed.

The invention facilitates a unique method of penetrating and separatingtissue and could apply to any object with a blunt cone tip and generallyflat sides. When inserted into the peritoneum the blunt cone tiprequires very little area to move safely between tissue and musclefibers. The device can then be rotated in alternating clockwise andcounterclockwise directions while the downward penetration force isapplied. When rotated in alternating directions, the tissue is movedapart and a larger opening is created for a profile of greater crosssectional area to follow. This process continues with safety as thedevice enters the peritoneal cavity and moves to its operative position.

When the cannula 12 is ultimately removed, the size of the opening leftin the tissue is minimal. Importantly, this opening is left sealed dueto a dilating effect caused by the mere separation of fibers. Sincethere are no blades or sharp edges to cut muscle fiber, the healingprocess is significantly shortened.

The obturator 18 can be constructed as a single component or dividedinto multiple components such as the shaft 21 and the blunt cone tip 27.If the obturator 18 is constructed as a single component, it may beconstructed of either disposable or reusable materials. If the obturator18 is constructed as two or more components, each component can be madeeither disposable or reusable as desired for a particular configuration.In a preferred embodiment, the obturator is constructed as a singlecomponent made from a reusable material such as metal (e.g., stainlesssteel) or an autoclavable polymer to facilitate re-sterilization.

In another embodiment of the invention, the blunt cone tip 27 can becoated or otherwise constructed from a soft elastomeric material. Insuch a case, the material could be a solid elastomer or compositeelastomer/polymer.

The shaft 21 of the obturator 18 could be partially or fully flexible.With this configuration, the obturator 18 could be inserted through apassageway containing one or more curves of virtually any shape. Apartially or fully flexed obturator 18 could then be used with aflexible cannula 12 allowing greater access to an associated bodycavity.

The obturator 18 could also be used as an insufflation needle andprovided with a passageway and valve to administer carbon dioxide orother insufflation gas to the peritoneal cavity. The obturator 18 couldalso be used with an insufflation needle cannula, in which case removalof the obturator 18 upon entry would allow for rapid insufflation of theperitoneal cavity.

It will be understood that many modifications can be made to thedisclosed embodiments without departing from the spirit and scope of theinvention. For example, various sizes of the surgical device arecontemplated as well as various types of constructions and materials. Itwill also be apparent that many modifications can be made to theconfiguration of parts as well as their interaction. For these reasons,the above description should not be construed as limiting the invention,but should be interpreted as merely exemplary of preferred embodiments.

1-20. (canceled)
 21. A surgical obturator, comprising: an elongate shaft extending along a longitudinal axis between a proximal end and a distal end; a tapered, bladeless tip disposed at the distal end of the shaft; the tip having two opposing surfaces (50, 52) separated by two side surfaces (54, 56), two end surfaces (58, 59), a conical surface formed in the two opposing surfaces and around the longitudinal axis and extending beyond the two end surfaces, and a blunt surface at the distal end; wherein the tip is symmetrical about a plane containing the longitudinal axis.
 22. The surgical obturator of claim 21 wherein the two side surfaces are curved along the longitudinal axis.
 23. The surgical obturator of claim 21 wherein the two opposing surfaces are convex.
 24. The surgical obturator of claim 21 wherein the two opposing surfaces are convex and concave.
 25. The surgical obturator of claim 21 wherein the two side surfaces form curved intersections with the two end surfaces.
 26. The surgical obturator of claim 21 wherein the diameter of a cross-section taken perpendicular to the longitudinal axis of the conical surface increases in the proximal direction.
 27. The surgical obturator of claim 21 wherein the width of the two side surfaces increases in the proximal direction.
 28. The surgical obturator of claim 21 wherein the two opposing surfaces become more arcuate in the proximal direction.
 29. The surgical obturator of claim 21 wherein the width of the two side surfaces increases in the proximal direction and then decreases in the proximal direction.
 30. The surgical obturator of claim 21 wherein the two side surfaces terminate in the end surfaces.
 31. The surgical obturator of claim 21 wherein the two end surfaces extend radially outwardly from opposite locations.
 32. The surgical obturator of claim 21 further including a passageway and valve to administer insufflation gas.
 33. The surgical obturator of claim 21 further including a cannula having a working channel; the elongate shaft being sized and configured for disposition within the working channel of the cannula.
 34. The surgical obturator of claim 21 wherein the configuration of the tip converts radial movement of the obturator into forward movement of the obturator along the longitudinal axis.
 35. The surgical obturator of claim 21 wherein the side surfaces curved laterally when viewed from a side elevation.
 36. The surgical obturator of claim 21 wherein the configuration of the tip reduces the insertion force required to traverse an abdominal wall.
 37. The surgical obturator of claim 21 wherein the tip and the shaft are a single component.
 38. The surgical obturator of claim 21 wherein in a cross-section of the conical surface at the distal end, the diameter of the conical surface at the distal end is approximately 0.05 inches.
 39. The surgical obturator of claim 21 wherein the shaft includes a passageway along an inside of the shaft.
 40. The surgical obturator of claim 21 wherein the tip is clear. 